Case Study — Air Conditioning 2025

Office VRV System - Málaga

Commercial VRF air conditioning in a Málaga city centre office building — replacing banned R22 equipment with a modern variable refrigerant flow system across four floors, by our F-Gas certified engineers.

Málaga, Málaga March 2025Ben HaydenBy Ben Hayden
Málaga city centre — commercial VRF replacing R22 in a 4-floor office building. Full F-Gas refrigerant recovery and disposal; new system commissioned without interruption to office operations.
Málaga city centre — commercial VRF replacing R22 in a 4-floor office building. Full F-Gas refrigerant recovery and disposal; new system commissioned without interruption to office operations.

Project Overview

Location
Málaga, Málaga
Property Type
Air Conditioning
Service
Air Conditioning
Key Issue
R22 Refrigerant Phase-Out — Banned in EU Since 2015
Key Result
See the installation scope and equipment below; no financial outcome is promised.
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Annual Production
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Energy Savings
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Annual Savings
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Payback Period
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CO₂ Reduction

The Challenge: R22 Refrigerant Phase-Out — Banned in EU Since 2015

This Málaga city centre commercial building — a 1,200m² mixed-use development with ground-floor retail and four floors of offices — had an ageing R22 split system installed in 2009. The refrigerant is now illegal to recharge under EU regulation, and two compressors had already failed within 12 months. Staff were using portable units and fans in summer, creating both a comfort and productivity problem. The building owner needed a complete commercial AC replacement that could serve the entire building from a single plant, allow independent billing per tenant zone, and meet the efficiency standards required for the building's planned A-rating energy certificate.

The Solution

Commercial Daikin VRV IV heat recovery system for 500m² office space. 18 indoor units across 9 zones with intelligent energy management.

Technical Specifications

  • Daikin VRV IV heat recovery system
  • 18 indoor units across 9 zones
  • 500m² office coverage
  • Intelligent Touch Manager control
  • Heat recovery technology

Our Installation Process

1

Full Building Survey & Load Calculation

We performed a full CIBSE TM54 energy modelling survey, calculating cooling and heating demands for all 8 separate tenant zones. Peak simultaneous cooling load: 68kW. Diversity factor of 0.75 applied for simultaneous use, giving design plant size of 51kW. The existing electrical supply was verified for the additional demand of the new outdoor units.

2

R22 Recovery & Safe Disposal

All residual R22 refrigerant was recovered by our qualified engineers using dedicated recovery equipment — this is a legal requirement under EU Regulation 517/2014. The recovered refrigerant was transferred to a licensed disposal facility. We issued an refrigerant equipment record card for each old unit removed, as required for the building owner's compliance records.

3

VRF System Installation — 4 Days

Two Mitsubishi City Multi PUHY-P outdoor units (26kW + 26kW) were positioned on the roof with anti-vibration mounts. Refrigerant distribution piping was installed through the building's vertical riser shafts. Each tenant zone received ceiling cassette indoor units sized to the individual load calculation. All pipework was pressure-tested and leak-checked before refrigerant charge.

4

Tenant Metering & BMS Integration

Individual energy metering was installed per tenant zone using Mitsubishi's ME1 energy counting option, allowing the building manager to generate monthly energy reports per tenant for proportional billing. The system was integrated with the building's existing Siemens BMS via BACnet IP, enabling centralised monitoring and fault alerting.

Results

See the installation scope and equipment below; no financial outcome is promised.

Backed by Research

References for checking the proposed design. These sources do not certify this project's performance, savings, eligibility or commissioning records.

Assess airflow, capacity and compatible controls

Inverter operation and zoning can adjust output to demand, but do not guarantee a fixed percentage saving. Airflow, installation, setpoints, occupancy and maintenance affect results. Refrigerant work must meet current applicable requirements; do not assume a universal insurance outcome.

BOE — RITE: applicable thermal-installation requirements ↗
Commercial AC in Málaga is not a lifestyle choice — it's a productivity and legal compliance issue. Spanish workplace regulations require minimum and maximum temperature thresholds. When we sized the VRF system here, the design outdoor temperature was 38°C, not the 35°C many manufacturers use in their datasheets. That 3°C difference determines whether your system is just keeping up — or failing — during the hottest week of August.
Rob Greaves
Rob Greaves
HVAC Director, LIT Electricians SL

Frequently Asked Questions

About the Author

Ben Hayden
Ben Hayden
English-Speaking Electrician & Independent Energy Advisor

Ben Hayden is an English speaking electrician and independent energy advisor based in Marbella, Spain, with over 15 years of electrical experience across Europe. He provides independent energy and electrical checks for overseas property owners and managers across the Costa del Sol — helping clients cut electricity bills, navigate Spanish regulations, and make confident decisions on solar PV, heat pump, EV charger and battery storage projects. Ben advises in plain English on projects where the paperwork is in Spanish and the stakes are high. His writing has appeared in ExpatArrivals, The Olive Press, Euro Weekly News, BuildingTalk and pv magazine.

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